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Water descaling unit for rolling mill

Descaling roller table speed: 1,0 — 2,0 m/sec: Feed sequence: 60 -120 pcs./hour: Signal source: from the existing plant (4…20mA, 24 V DC) Furnace temperature: 1180 ± 20 °C: Furnace operation: ingot heating: Steel grades: as per the technical requirements: Water descaling system is designed for continuous working mode as per the ...

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Energy saving and process optimization in Hot Strip …

And they launched an energy saving program throughout the factories of the plant. Descaling is one of the main energy consumers in the HSM with around 37,000,000 kWh/year with a cost of around 2,550,000 …

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250bar 300L/Min High Pressure Metallurgical Descaling Pump/System …

In the descaling system, the high-pressure water produced by the high-pressure water pump passes through the execution pipeline to the nozzle. Under the action of the nozzle, the high-pressure water forms a fan-shaped water jet with great impact and sprays it to the width of the base material.

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Buma | Plate Mill

The existing primary and secondary descaling systems, including their hot roller conveyors, had to be replaced. The aim of renewing the high-pressure descaling …

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Modelling descaling during hot rolling of steel

Modelling metallurgical and interfacial phenomena during hot rolling of carbon steel. Plants in aquatic canopies deform when subjected to a water flow and so, unlike a rigid bluff body, the ...

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Macro Defects in Steel

Corrosion due to incorrect transportation of heavy plates - Heavy plate defects - Rolling defects. Cracking during 90 deg. bending - Hot rolled products - Rolling defects. Cracking through weld zone - Hot rolled products - Rolling defects. Cracks caused by shrinkage hole - Heavy plate defects - Rolling defects.

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Preparing steel for painting (descaling)

A. Art: Descaling hot rolled steel is very important, because the heat scale does not provide a very good adhesive surface for the coating. You are only missing one thing. A short term corrosion inhibitor for the rinse water. Once you have removed the scale, the surface of the steel is very active and will begin to corrode almost instantly ...

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Hot Strip Mill and CSP Mill

Hot Strip Mill and CSP Mill,Skid button and riders for reheating furnaces, wet and dry mill for tunnel furnaces, complete descaling system and valves, HAGC Cylinder, screwdown nuts, Auxiliary rolls for coil box, crop shear units, shear knives and holders, looper rolls, gear boxes, gear spindles and gear couplings and universal shafts, chocks, liner or wear …

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hot roll mill descaling system

The present invention provides a descaling system for hot strip or plate mills. The descaling system includes upper and lower spray headers which are offset from each other along the pass line. Each spray header is adapted to direct a high-pressure water spray on the metal product to descale the upper or lower surface thereof.

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Optimization of descaling nozzles in a hot strip mill

The design of descaling systems and nozzles has been improved over the years step by step, thus increasing the kinetic energy of the spray water and enabling reproducible spray patterns. At ...

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Hot Rolling Spray Solutions | Spraying Systems Co.

Hot Rolling Optimal steel quality depends on optimal spray technology. Spraying Systems Co. offers a wide range of superior nozzles and headers for descaling and cooling — along with local steel experts to assist you …

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Fundamentals of Roll Cooling and Control of Flatness at

Fig 2, Heat Migration in Cold Mill Work rolls (Hotter regions shown in red) This localized heat input / output process results in a non-uniform distribution of heat, circumferentially around the roll and transversely across the roll body. Additionally the roll is subjected to Thermal and Mechanical Fatigue during rolling:

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descaling for hot rolling mill

Contribute to dinglei2022/en development by creating an account on GitHub.

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Energy saving in descaling pumps used in hot strip mills using MV

As stated by Mr. V. Patyal, General Manager & HOD - , this provided net savings of Rs 36.7 million per year after TMEIC's TMdrive-MVe2 MV-VFD was installed on their descaling pump in the finishing mill section of the hot mill, where the electrical energy rate used is Rs 8.0 per kWh. Hot rolling mill process where the descaling pump system ...

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12--3D-Evaluation Method for Descaling Capability of Hot …

Descaling is a key process of hot rolling, especially when a good surface quality of the hot rolled products is demanded. Many studies have been made on the descaling technique of the hot strip mill (HSM) process (1-3). The key descaling parameters include the facility, the descaling performance and the descaling conditions (Figure 1).

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Modelling descaling during hot rolling of steel

The conclusions are made as follows: 1. An effective descaling system can be evaluated by comparison of the equivalent stress on the interface with the adhesive strength of the scale.

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Development of an Efficient Acid Pickling Bath for Hot-Rolled …

The work aims to understand the influence of oxide scales and chloride ions on the pickling behaviour of hot-rolled steel coil. The thickness and nature of the oxide scale (such as the content of the phases and the phases present in different regions) were found to vary across the width of the steel coil. NaCl addition to 10% HCl reduced …

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Steel Mill, Rebar Rolling Mill Machinery | Hot Steel Rolling Mill Plant

The intensely hot Billet is placed on a roller table which carries it into the roughing mill. Descaling. ... type and Garret type coilers are used for obtaining a compact coil of Hot rolled bars rolled upto size of 12 mm .The hot rolled condition of the compact coil makes it suitable for direct cold working with high ductility during elastic ...

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DESCALING TECHNOLOGY

Hot strip mill - Roughing mill 190 bar 190 – 235 bar 35 ... new systems can be tested in pilot trials on site. ... Descaling unit with 1,000 mm roll lift for descaling ingots. SMS …

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Danieli Wean United

DESCALE-MASTER. High-pressure water descaler ... Mill stand cooling and sealing. Q-CHANGE. Quick work and back-up roll changhing for rolling mills. Q-MPE. Mechanical properties estimator for hot rolled flat products. Q-HEAT. Induction heating system for long and flat products. Q-FLOW+ . Advanced laminar cooling system for hot strip mills ...

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High pressure water descaling for wire rod

Appendix 10 (task 3.2): Results of descaling tests after pickling and in-between pickling 132 Appendix 11 (task 5.1): Results of preliminary onsite descaling tests 134 Appendix 12 (task 5.1): Onsite descaling tests performed with DEW wire coils 136 Appendix 13 (task 6.2): Circograph test system for detection of surface

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Descaling | Lechler

Descaling: Audits of existing hydro-mechanical descaling systems in hot rolling mills as a method to enhance product quality (pdf, 863 KB) Descaling: More …

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2020 Technology and Operation of a Hot Rolling Mill

The descaling operation on a Hot Strip Mill (HSM) uses high pressure water jets to remove the thick, hard and brittle oxide scale, in order to avoid oxide embedding into the metal which degrades ...

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SOLUTIONS FOR HOT ROLLING MILLS

SPRAY TECHNOLOGY SOLUTIONS FOR EVERY AREA OF YOUR HOT ROLLING MILL. To ensure optimal steel quality, partner with Spraying Systems Co. for superior …

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PRIMARY DESCALING TECHNOLOGICAL …

descaling system. During slab reheating the slab surfaces develop an oxide layer inside the furnace (scale) which, if not removed, will be rolled into the plate surface leading to …

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Striking while it's hot using High-Pressure Air.

One key distinction among prefabricated steel products is the difference between hot rolled and cold rolled steel. Hot rolled steel is roll-pressed at very high temperatures. ... the jets are formed by special descaling nozzles arranged on spray headers in a mill descale through which the product (slab, strip, billet, bloom, beam blanket, etc ...

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(PDF) Energy Saving and Process Optimization in a Conventional Hot

The paper describes the conversion to a new generation of descaling nozzles in a conventional hot strip mill for steel. There are descaling stations behind the reheating furnace, on the roughing ...

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Prevention of Red Scale Formation during Hot Rolling of Steels.

Theeffects of hot rolling and descaling conditions on the strip surface color and scale structure were examined. lrrespective of Si content in steel. the hot rolled strip surface becamered whenthe ...

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Pumps for descaling systemsin steel making

Hot rolling therefore involves the formation of mill scale (ferric oxide 2Fe 2 O 3), that has to be removed before the process is finished. In this step, which is referred to as "spray descaling", the rolled bar passes through …

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The Hot Rolling Process

The Hot Rolling Process The primary function of the Hot Strip Mill is to reheat semi-finished steel slabs of steel nearly to their melting point, then roll them thinner and longer through 12 ...

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